Bulk Products Packaging

Precision and Efficiency in Powder Product PackagingIn the competitive world of sports nutrition manufacturing, bulk packaging is more than a matter of convenience—it's a critical factor in preserving product quality, optimizing logistics, and ensuring brand consistency. Whether you're packaging collagen, whey protein, BCAA, or creatine, choosing the right technology for volumetric filling and sealing is essential. One of the most trusted solutions in the industry is auger filler technology—the gold standard for packaging fine and semi-fine powders in bulk formats.

BF-ESSE offers comprehensive B2B services in bulk powder packaging using state-of-the-art auger filler systems, specifically tailored for sports nutrition brands, private label manufacturers, and contract supplement producers across the EU.
Auger filling involves a rotating screw mechanism (auger) that dispenses precise amounts of dry powder into containers. It is especially suitable for non-free-flowing and semi-free-flowing products such as:
Protein powders (WPC, WPI, hydrolysates)

Collagen peptides (marine, bovine, grass-fed)

Micronized creatine monohydrate

BCAAs (branched-chain amino acids)

Glutamine

Pre-workout and post-workout mixes

Carbohydrate gainers

The auger operates within a controlled environment and uses a servo-driven system to achieve high-accuracy dosing, even for light or dusty powders.

Collagen (Marine, Bovine, Grass-Fed)
Collagen powders tend to have low density and a fluffy texture, which makes them ideal candidates for auger-based filling. Whether you're marketing to beauty wellness or joint support audiences, bulk collagen products packaged in PET jars or kraft bags using auger fillers maintain product flow and presentation quality.

Whey & Plant-Based Proteins
From whey isolate to pea protein, the auger system's servo motor ensures even the most inconsistent particle sizes are accurately filled. Whether you offer 1kg zip-lock pouches or larger 5kg gym-grade containers, auger fillers can meet your packaging spec.
BCAA and Creatine
Highly hygroscopic and often flavored, BCAA and creatine powders require precision and speed. Auger fillers with built-in hygroscopic powder handling and dehumidifying units are ideal for these supplements, ensuring no clumping or bridging.
Gainers & Complex Blends
Mass gainers often contain a mix of carbohydrates, proteins, and fats—making them heavier and more variable. Auger fillers can be calibrated to adapt to different flow characteristics, which is key for multi-ingredient blends.