Bulk Products Packaging

The packaging of bulk products plays a crucial role in maintaining their quality, freshness, and safety. It is designed to protect products from external factors such as moisture, air, light, and contamination.
Proper packaging also ensures ease of transportation, storage, and use.

Packaging for Food and Industrial Products

BF-ESSE offers various types of packaging for bulk products and loose powders

to meet the diverse needs of customers:
Bags for Bulk Products
Ideal for packaging dietary supplements, vitamins, powders, and other products. Available in various sizes and shapes.
Film for Bulk Packaging
Used for automatic packaging on production lines, providing tightness and durability.
Bags and Big Bags
Suitable for large-scale and industrial packaging, such as sports nutrition and chemicals used in the production of dietary supplements and extracts.
Containers and Barrels
Used for storing and transporting bulk materials in large volumes.

Various materials are used in the manufacture of bulk product packaging,

each offering distinct characteristics:
  • Polyethylene
    Widely used for its strength and flexibility. Protects against moisture and dirt.
  • Polypropylene
    Highly durable and chemically resistant. Commonly used for bags and big bags.
  • Aluminum Foil Bags
    Provides excellent barrier protection from light and oxygen, making it ideal for packaging light-sensitive products.
  • PET Cans
    Combine the advantages of various materials, offering maximum protection and durability.

Packaging for bulk products must meet several requirements

to ensure product safety and security:
  • ""
    Tightness
    Must protect the product from moisture and air.
  • ""
    Strength
    Must withstand mechanical stress during transportation and storage.
  • ""
    Barrier Properties
    Must protect the product from light, oxygen, and other external factors.
  • ""
    Environmental Friendliness
    Must be environmentally friendly, recyclable, or reusable.
BF-ESSE LTD. strictly adheres to all packaging requirements,
utilizing modern technologies and high-quality materials.

Different types of bulk products require specific packaging approaches:

Bulk Packaging Using Auger Filler Technology for Sports Nutrition

What Is Auger Filler Technology?
Precision and Efficiency in Powder Product PackagingIn the competitive world of sports nutrition manufacturing, bulk packaging is more than a matter of convenience—it's a critical factor in preserving product quality, optimizing logistics, and ensuring brand consistency. Whether you're packaging collagen, whey protein, BCAA, or creatine, choosing the right technology for volumetric filling and sealing is essential. One of the most trusted solutions in the industry is auger filler technology—the gold standard for packaging fine and semi-fine powders in bulk formats.

BF-ESSE offers comprehensive B2B services in bulk powder packaging using state-of-the-art auger filler systems, specifically tailored for sports nutrition brands, private label manufacturers, and contract supplement producers across the EU.
Auger filling involves a rotating screw mechanism (auger) that dispenses precise amounts of dry powder into containers. It is especially suitable for non-free-flowing and semi-free-flowing products such as:
Protein powders (WPC, WPI, hydrolysates)
Collagen peptides (marine, bovine, grass-fed)
Micronized creatine monohydrate
BCAAs (branched-chain amino acids)
Glutamine
Pre-workout and post-workout mixes
Carbohydrate gainers
The auger operates within a controlled environment and uses a servo-driven system to achieve high-accuracy dosing, even for light or dusty powders.
  • Dietary Supplements and Vitamins
    Packaging must be durable and moisture-resistant.
  • Sports Nutrition
    Requires protection from light and moisture to preserve aroma and taste.
  • Powder Products (Chemicals, Extracts)
    Packaging must prevent the entry of air and moisture and be durable enough to avoid tearing during transportation.
High Accuracy With an error margin often less than ±1%, auger fillers help meet compliance standards and eliminate costly overfills—vital when packaging high-value ingredients like collagen peptides or creatine.
Dust Control Many sports nutrition powders, especially micronized BCAAs or flavored creatine mixes, generate dust. Auger systems can be enclosed with dust collection mechanisms and nitrogen flushing to maintain a clean packaging environment.
Versatility From 100g collagen pouches to 5kg protein tubs, auger fillers can accommodate a wide range of bulk formats. The same line can handle sachets, jars, PET containers, or stand-up pouches with quick changeovers.

Application to Key Sports Nutrition Products

Collagen (Marine, Bovine, Grass-Fed)Collagen powders tend to have low density and a fluffy texture, which makes them ideal candidates for auger-based filling. Whether you're marketing to beauty wellness or joint support audiences, bulk collagen products packaged in PET jars or kraft bags using auger fillers maintain product flow and presentation quality.

Whey & Plant-Based ProteinsFrom whey isolate to pea protein, the auger system's servo motor ensures even the most inconsistent particle sizes are accurately filled. Whether you offer 1kg zip-lock pouches or larger 5kg gym-grade containers, auger fillers can meet your packaging spec.
BCAA and CreatineHighly hygroscopic and often flavored, BCAA and creatine powders require precision and speed. Auger fillers with built-in hygroscopic powder handling and dehumidifying units are ideal for these supplements, ensuring no clumping or bridging.
Gainers & Complex BlendsMass gainers often contain a mix of carbohydrates, proteins, and fats—making them heavier and more variable. Auger fillers can be calibrated to adapt to different flow characteristics, which is key for multi-ingredient blends.

To Place an Order with
BF-ESSE:

Contact the Manager
1
By phone or through the company website.
Discuss Order Details
Clarify the type and quantity of products and packaging requirements.
2
Receive a Commercial Offer
Review the terms and pricing.
Confirm the Order
3
Agree on the terms and delivery conditions.
Receive Finished Products
Packaged according to your specifications.
4
5
Contact the Manager
By phone or through the company website.
Discuss Order Details
Clarify the type and quantity of products and packaging requirements.
Receive a Commercial Offer
Review the terms and pricing.
Confirm the Order
Agree on the terms and delivery conditions.
Receive Finished Products
Packaged according to your specifications.
Bulk Formats We Support
BF-ESSE offers a broad range of flexibility in packaging formats that can be tailored to your brands distribution model:
Kraft paper pouches (100g – 2kg)
PET jars & canisters (100g – 3.4kg)
Laminated zip bags with resealable closures
Multi-layer foil bags for sensitive powders (with oxygen barrier)
Bulk sacks (10 kg - 250 kg) for B2B delivery
All packaging will be completed following quality protocols and programs that conform to HACCP, ISO 22000 and EU labelling and packaging regulations.
Private Label & Customization Options
Want a branded bulk line of sports nutrition?
BF-ESSE offers full-service contract manufacturing and packaging:
Custom flavoring & coloring for loose powders
Full integration with your existing branding
Regulatory support for labeling and EU notifications
Small batch or high-volume runs
EAN/barcode printing, lot tracking and expiration coding
Whether you’re a startup brand or an established retailer launching your own product line, our team is here to help take your concept from formula to shelf.

Request a quote

Send us a request and we will respond to any questions you may have
Arturs Rubens
Executive Director, BF-ESSE
Brivibas gatve 369 k-2, Rīga, Latvija,
LV-1024