What types of capsules do you fill?

We provide capsule filling services for food supplements using hard capsules. Capsule type and size are selected based on formulation characteristics, dosage requirements and packaging format.

Can you work with customer-supplied formulations and raw materials?

Yes. We can encapsulate customer-supplied blends or manage projects with raw materials sourced through our supply chain. All incoming materials are reviewed for suitability and documentation before production.

What dosage ranges are suitable for capsule filling?

Capsule filling supports a wide range of dosages, depending on ingredient density and capsule size. Feasibility is evaluated to ensure consistent fill weight and stable capsule performance during packaging and transport.

How do you ensure consistency and fill accuracy?

Capsule filling is performed using defined process parameters and batch documentation. In-process controls are applied to support uniform fill weight and repeatable production across batches.

What packaging formats can capsules be prepared for?

Filled capsules can be prepared for different packaging formats, including blisters, jars and bottles. Packaging selection is aligned with capsule type, formulation sensitivity and distribution requirements.

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Encapsulation

Capsule filling

Encapsulation of dietary supplements plays a vital role in supplement manufacturing, allowing for accurate dosing, improved bioavailability, and extended shelf life of active ingredients. Our advanced encapsulation technology ensures maximum effectiveness and consumer convenience in every capsule.

At BF-ESSE LTD., we provide high-quality encapsulation services that meet all market requirements.

Encapsulation of dietary supplements

Types of capsules used during the manufacturing

Various possibility of capsule colours, and materials such as bovine, HPMC and other.

HGC Colourless
HGC Coloured
Vegetarian-friendly HPMC capsules
Pullulan capsules

Advantages of Encapsulating Dietary Supplements:

Protection of Active Ingredients

Capsules shield the contents from external factors such as moisture and oxygen, which helps preserve the active ingredients.
Dosage Accuracy

Each capsule contains a precisely measured amount of the active substance, ensuring accurate dosing and convenience for consumers.
Ease of Use

Capsules are easy to swallow and do not cause unpleasant taste sensations, which is especially important for taste-sensitive substances.
Improved Bioavailability

Capsules can be formulated to enhance the absorption of active ingredients by the body.
Aesthetic and Marketing Appeal

A wide range of capsule colors is available, making the capsules look attractive and professional, thereby increasing consumer confidence in the product.

Mixing Components:

Filling Capsules:

Blistering:

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Quality Control:

If needed, active components are mixed to achieve a homogeneous mass.

The prepared mass is distributed into capsules using specialized equipment that ensures dosage accuracy.

The finished capsules are blistered according to customer requirements and prepared for dispatch.

Strict quality control is conducted at every stage to ensure the final product meets all standards.

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The Encapsulation Process Involves Several Key Steps:

R&D during and Encapsulations

The R&D phase is where critical decisions are made about the final dosage form. Whether your product ends up in capsules, tablets, or sachets, encapsulation success starts here. Granule size, powder flow, moisture content, and ingredient interaction must be evaluated early — all of which directly influence capsule fill consistency and machine compatibility.